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Film Polishing Machine Product List

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[Information] Basic Knowledge of Film Polishing - Introductory Edition

[Information] Basic Knowledge of Film Polishing - Introductory Edition

Automation of hand polishing, time reduction, and stabilization of quality are possible! Introducing the basic knowledge of film polishing.

"Film polishing" is a polishing method that uses a film-like sheet surface called wrapping film, to which fine abrasive particles are adhered. This document serves as an introductory guide to the basic knowledge of film polishing, covering topics such as "What is film polishing?", the "Differences between film polishing and buff polishing," and the "Differences between film polishing and lap grinding." Please take a moment to read through it. [Contents] ■ What is film polishing? ■ What is Sanshin's Super Finisher? ■ Differences between film polishing and buff polishing ■ Differences between film polishing and lap grinding ■ Next time (internal diameter polishing, ball screw polishing, spherical polishing) *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine tools
  • Wafer processing/polishing equipment

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Film Polishing Machine Case Study [Automotive Parts]

Film Polishing Machine Case Study [Automotive Parts]

Introducing a processing example using a super finisher that achieved a measurement result of Ra0.035μm, replacing whetstone grinding!

"Film polishing" can achieve an excellent finish in a short time while minimizing polishing unevenness and the occurrence of scratches. We received a request from an automotive parts manufacturer for processing using a super finisher aimed at improving surface roughness. Before processing, the Ra was 0.8μm, and the required value was below Ra 0.5μm. Using a micro film of 9μ, we performed processing for 15 seconds, and the measurement result after processing was Ra 0.035μm. 【Processing Example】 ■ Requester: Automotive parts manufacturer ■ Work Name: Shaft, Planet Pinion ■ Work Material: SCM415H Hardened ■ Purpose: Improvement of surface roughness / Pre-processing Ra 0.8μm / Required value below Ra 0.5μm ■ Film Used: Micro Film 9μ ■ Processing Time: 15 seconds ■ Measurement Result After Processing: Ra 0.035μm * Test processing is available. The first time is free of charge. * For more details, please refer to the PDF document or feel free to contact us.

  • Wafer processing/polishing equipment
  • Surface treatment contract service
  • Processing Contract

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Case of taper surface polishing with a film polishing machine [Tool holder]

Case of taper surface polishing with a film polishing machine [Tool holder]

Introducing a case study of a machined tool holder for SCM415 as an alternative to whetstone grinding!

"Film polishing" can achieve an excellent surface finish in a short time while minimizing polishing unevenness and the occurrence of scratches. We received a request from a tool holder manufacturer for taper surface polishing aimed at improving surface roughness. The workpiece is a tool holder for machining, and the material is SCM415. Using a microfilm of 15μ, we processed for 25 seconds, and the measurement results after processing were R max 0.329μm/Ra 0.029μm. [Processing Example] ■ Requestor: Tool holder manufacturer ■ Workpiece Name: Tool holder for machining ■ Workpiece Material: SCM415 ■ Purpose: Improvement of surface roughness / Pre-processing R max 1.1μm / Required value R max below 0.6μm ■ Film Used: Microfilm 15μ ■ Processing Time: 25 seconds ■ Measurement Results After Processing: R max 0.329μm/Ra 0.029μm * Test processing is available. The first time is free of charge. * For more details, please refer to the PDF document or feel free to contact us.

  • Wafer processing/polishing equipment
  • Surface treatment contract service
  • Processing Contract

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Film polishing sample test [For improving surface roughness accuracy!]

Film polishing sample test [For improving surface roughness accuracy!]

Are you having trouble improving the accuracy of surface roughness? Sample tests for film polishing are available!

Are you having trouble improving surface roughness accuracy? Would you like to try the benefits of film polishing? You can polish quickly and easily without the hassle of the fine touch required in grinding with grinding wheels! 【For example, in the following cases】 ■ You want to improve roughness accuracy without worrying about changes in diameter or height dimensions. ■ You have performed grinding with grinding wheels, but it is still insufficient. – Final polishing is needed! ■ You want to finish with film polishing, skipping the grinding wheel process from the turning marks. ■ You want to roughen a surface that is too smooth. ■ You want to remove foreign substances attached to the surface. ■ You have tried various methods but they haven't worked well. ■ Polishing new materials or thin items seems unlikely to succeed without film polishing. *For more details, please request materials or view the PDF data from the download.

  • Processing Contract

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[Information] Features of Sanshin Film Polishing

[Information] Features of Sanshin Film Polishing

Solving various companies' problems! Introducing it clearly with comparisons to other training programs!

This document features the characteristics of "Sanshin Film Polishing" by Sanshin Co., Ltd., which handles precision surface processing machines. It provides an easy-to-understand explanation using diagrams on how the polishing is done and how it compares to other polishing methods. [Contents] ■ How is the polishing done? ■ How does it differ from other polishing methods? ■ What is the roughness of the finish? *For more details, please refer to the PDF document or feel free to contact us.

  • Wafer processing/polishing equipment
  • Other abrasives
  • Other surface treatment equipment

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[Technical Data Presentation] Contributing to the solution of labor shortages and technology transfer! What polishing equipment can do.

[Technical Data Presentation] Contributing to the solution of labor shortages and technology transfer! What polishing equipment can do.

Solving issues of labor shortages and technology transfer! An explanation of the purpose and features of Sanshin's equipment.

As products become more advanced, there is a growing demand for more precise polishing methods. The polishing equipment handled by Sanshin uses polishing films coated with abrasive particles on polyester film, making it easy to improve surface roughness and flattening in the final finishing process of various workpieces. While manual polishing requires skilled techniques, introducing polishing equipment can also address issues related to labor shortages and the transfer of skills. This document explains the purpose and features of Sanshin equipment. [Contents] 1. About film polishing methods 2. Outer diameter polishing equipment 3. Inner diameter polishing equipment 4. Flat polishing equipment 5. Automatic supply and discharge *For more details, please refer to the PDF document or feel free to contact us.

  • Wafer processing/polishing equipment

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Film polishing device "SP-100 type"

Film polishing device "SP-100 type"

Introduction of a film super finishing device with backup roller diameter and width of φ58×100mm!

The "SP-100 model" is a film super-finishing device that achieves the desired surface roughness through standard operations. It uses a method of polishing while winding a roll film coated with abrasive particles. It allows for consistently stable surface finishing without affecting the dimensional accuracy of the workpiece. By simply selecting the appropriate film according to the required surface roughness, it can accommodate roughness down to Ra 0.02 microns. The body is lightweight and compact, making it easy to attach to your existing equipment. 【Features】 - Consistently stable surface finishing achieved with easy operation that requires no expertise - Flexible response to the desired surface roughness - Easy to mount on your existing equipment - Does not affect the dimensional accuracy of the workpiece, eliminating concerns about uneven polishing and scratches - Maintains a clean working environment *For more details, please refer to the PDF document or feel free to contact us.

  • Grinding Machine
  • Wafer processing/polishing equipment

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Film polishing device "SP-50 type"

Film polishing device "SP-50 type"

Introduction of a film super finishing device with backup roller diameter and width of φ58×50mm!

The "SP-50 model" is a film super-finishing device that achieves the desired surface roughness through standard operations. It employs a method of polishing while winding a roll film coated with abrasive particles. This allows for consistently stable surface finishing without affecting the dimensional accuracy of the workpiece. The oscillation mechanism of the film enables cross-hatch polishing, resulting in a uniform surface finish without directionality. 【Features】 - Consistently stable surface finishing achieved with simple operation that requires no skill - Flexibility to accommodate the desired surface roughness - Easy to mount on existing equipment - Eliminates concerns about uneven polishing and scratches without affecting the dimensional accuracy of the workpiece - Maintains a clean working environment *For more details, please refer to the PDF document or feel free to contact us.

  • Grinding Machine
  • Wafer processing/polishing equipment

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Sanshin Corporation Business Introduction

Sanshin Corporation Business Introduction

A film challenges nanotechnology! Leave film polishing to us.

Sanshin Co., Ltd. is a company engaged in the manufacturing and sales of film polishing equipment and the sales of polishing films. In the production of film polishing machines, we collaborate with wrapping manufacturers based on our technology, experience, and many years of achievements to develop our unique technology. As a result, we have researched and developed high-quality, highly reliable ultra-precision polishing systems in various mechatronics fields, ranging from shafts and gears for the automotive industry to the electronics industry, as a unique Japanese technology, widely responding to user needs. [Industry] ■ Manufacturing and sales of film polishing equipment ■ Sales of polishing films *For more details, please refer to the related links or feel free to contact us.

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  • Other abrasives

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We provide film polishing equipment tailored to your needs for outer diameter, inner diameter, and end face!

We provide film polishing equipment tailored to your needs for outer diameter, inner diameter, and end face!

Automation of super finishing processes and uniformity of roughness. We propose polishing equipment for outer diameter, inner diameter, end face, etc., tailored to your applications and shapes.

The film polishing equipment we handle can achieve uniformity in roughness during ultra-finish processing, reduce processing time, and enable automation. This time, we are conducting demonstrations of polishing equipment tailored to the workpieces and consultations regarding polishing. The main exhibits include external diameter polishing machines, internal diameter polishing machines, end face polishing machines, robotic polishing machines, and belt polishing machines. We invite you to visit us. 【Main Exhibited Products】 ■ External Diameter Polishing Machine ■ Internal Diameter Polishing Machine ■ End Face Polishing Machine ■ Robotic Polishing Machine ■ Belt Polishing Machine *For more details, please download the catalog or feel free to contact us.

  • Wafer processing/polishing equipment

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